AI Production Planning
AI balances your orders, machine capacity, materials and labour, then builds a schedule that meets delivery dates without overloading the floor.
Why It Matters
The AI checks every order against real capacity and material availability before it promises a date. Instead of hoping the plan holds, you sequence jobs so the important orders ship on time and you can see which ones are at risk early.
A workable schedule has to fit machine hours, the material actually in stock, and the people on shift. The AI weighs all of these together and sequences jobs to cut changeovers, so lines run longer between setups and you get more out of the same floor.
The AI checks every open order against machine hours, the material actually in stock, and the people on shift. Nothing is scheduled that the floor cannot run, so the plan reflects reality instead of an ideal case.
Beyond fitting the constraints, the AI weighs changeover cost and groups similar work, so machines spend more time producing and less time being reset. You meet due dates and get more output from the same floor.
When a machine goes down or a rush order lands, the AI reschedules the remaining jobs around the change and flags any order at risk. Your planner reviews the new plan, adjusts priorities and approves it, keeping human judgement in the loop.
Every open order and its promised date, so the schedule protects the deliveries that matter most.
Available hours per line and work centre, so no machine is booked past what it can actually run.
Stock on hand and inbound lead times, so a job is only scheduled when the material is there to run it.
Who is on shift and the skills each job needs, so the plan fits the people actually available.
Setup and switchover time between jobs, so the sequence groups similar work and keeps lines running.
Rush orders and shifting priorities, so the plan adjusts quickly instead of being rebuilt by hand.
It pulls open orders, routings, capacity, stock and labour from your ERP and MES.
It checks capacity, material availability and labour against every open order.
It orders the work to meet due dates and cut changeovers between jobs.
Your planner reviews the plan, adjusts priorities, and signs it off.
When priorities change or a machine stops, it replans in minutes.
Delivery dates you can commit to
Changeovers between jobs
To reschedule when things change
Output from the same floor
Firefighting and last-minute chaos
View of which orders are at risk
We build ERP and MES systems, so the AI runs on your real orders, routings and stock, not a demo dataset.
The AI does the calculation and hands your planner a workable plan to review, adjust and approve.
It reads from the ERP and MES you already run. No rip and replace before you see value.
We choose the right approach for your constraints and are not tied to any single AI vendor.
We compare the AI plan against your current process before you rely on it, so you trust the result.
It builds a production schedule that balances open orders against machine capacity, material availability and labour. It sequences jobs to meet delivery dates, cut changeovers, and it reschedules fast when priorities change or a machine goes down. Your planners review and approve the plan.
No. The AI does the heavy calculation across thousands of possible sequences and hands your planner a workable schedule. The planner keeps control, adjusts priorities and approves the final plan. It removes the manual grind, not the judgement.
It uses the data you already hold: open orders, routings, machine capacity, material stock and lead times, and labour availability from your ERP and MES. We connect to those systems so the schedule reflects the real state of the floor, not a spreadsheet from last week.
When something changes, the AI reschedules the remaining jobs around the new constraint in minutes, keeps the promised orders on track where it can, and flags the ones at risk so the planner can decide. No more rebuilding the whole plan by hand.
No. This is an AI planning layer that reads from the systems you run today. If your data is scattered or incomplete, we tell you what to tidy first, but you do not need a new platform to get value.
After we connect the data and confirm your constraints, a first working schedule usually comes within a few weeks. We run it alongside your current process, compare the results, and tune the rules before you rely on it.
Related
The other services in this section, and related pages from TCB Infotech.
No commitment. A practical first look at your planning.
