OEE Analytics
AI calculates OEE, Overall Equipment Effectiveness, straight from your machine and ERP data.
Why It Matters
Run and stop signals, cycle counts and reject records are read automatically, so OEE is calculated the same way every time. No shift-end data entry, no two versions of the truth, no waiting until tomorrow to see what happened today.
A single OEE number tells you something is wrong, not what. Splitting it into Availability, Performance and Quality shows whether the machine is stopping, running slow, or making rejects, so the fix goes to the right place instead of a guess.
Run and stop signals, cycle counts and quality data are read straight from your machines and ERP, so OEE is worked out live per machine and line. No one types it into a spreadsheet at the end of a shift, and everyone sees the same figure.
The AI breaks OEE into its three components, so a low number tells you why, not just that. You can see whether the line is stopping, running slow or making rejects, per machine, and send the fix to the right place.
Lost time and lost output are grouped and ranked by how much OEE each is costing, so the team works the biggest loss first. With a clear target to improve toward, effort goes where it pays instead of where it is loudest.
The headline figure per machine and line, calculated live from data, with a clear target to improve toward.
Uptime against planned time, with the downtime broken out by breakdown, changeover and waiting.
Actual speed against the ideal cycle, so slow running and small stops show up instead of hiding.
Good parts against total parts, with rejects, rework and scrap counted where they happen.
Downtime, slow cycles and rejects ranked by how much OEE each is costing, so effort goes where it pays.
OEE by shift, day and line, so you can see whether a change actually moved the number or not.
We read run and stop signals, cycle counts and quality data from machines and your ERP.
The AI works out Availability, Performance and Quality, and the overall OEE, in real time.
OEE appears per machine and line on a dashboard, current instead of a day old.
Losses are grouped into downtime, slow cycles and rejects, then ranked by cost.
The team works the biggest loss first and watches OEE move toward the target.
OEE instead of a day-old report
Number everyone agrees on
Split by Availability, Performance, Quality
Losses ordered by what they cost
Time spent on manual data entry
To improve toward, week on week
We build ERP and software, so we can read machine signals and ERP records and turn them into one clean OEE.
We start with how your lines actually run, then measure, so the OEE reflects reality, not a template.
Availability, Performance and Quality are defined clearly and the same way every shift, so no one games the number.
We pick the approach that fits your machines and budget, not a single vendor's tool.
It sits alongside your ERP and machines and reads from them, so nothing has to be ripped out.
OEE Analytics is AI that calculates OEE automatically from your machine and ERP data. It splits OEE into Availability, Performance and Quality, tracks it live per machine and line, and points to the biggest losses so you know where to improve.
OEE is Availability multiplied by Performance multiplied by Quality. Availability is uptime against planned time, Performance is actual speed against the ideal cycle, and Quality is good parts against total parts. The AI reads run and stop signals, cycle times and reject counts, so you do not fill this in by hand.
No. The point of this service is to end the manual spreadsheet. Data is read from machines and your ERP, so the OEE figure is current, consistent and the same for everyone, instead of being typed up a shift later.
It uses machine signals such as run and stop states and cycle counts, plus ERP data such as the production plan and quality records. Where a machine has no controller output, a simple counter or manual entry point can feed the same model.
The AI groups lost time and lost output into downtime, slow cycles and rejects, then ranks them by how much OEE each one is costing. That way the team works on the loss with the largest payback first, not the loudest complaint.
No. It sits alongside them. It reads from your machines and existing systems and gives you a clear OEE view on top, so you get the measurement without ripping anything out.
Related
The other services in this section, and related pages from TCB Infotech.
No commitment. A practical first look at your OEE.
